| MANUFACTURING SIDEKICK | Art Direction & Package Design
Fall Silicone PaciGrip & Bib Sidekick
CLIENT: Walmart and their customers in the baby aisle, BooginHead customer
ROLE: Art Director, Graphic Designer, & Liaison to China manufacturing rep
DELIVERABLES: Custom illustrations on four silicone bibs, matching silicone PaciGrip pacifier holders (two styles; POP and CHAIN), hang card packaging, and sidekick creation.
PROCESS: The process can be broken down into two stages; Concept, Mockups, & Presentation + Dielines, Physical Mockup Creation, Product Sampling & Quality Control
Concept, Digital Mockups, & Presentation
After an internal kickoff meeting to go over the brief, I worked very quickly to present an inspiration board and possible design options. Ideas get narrowed down, and then I began working on the digital mockups for the presentation to Walmart. Per our limited delivery time, simple mockup hang cards are used as a placeholder until the specs are created later. One of the many challenges with this project is that halfway through pattern designing, we received notice that the creative for the brief was changing, resulting in 50+ total digital mockups. After the presentation review, Walmart awarded BooginHead the fall Silicone PaciGrip + Bib sidekick, picking up my designs. (Unable to show presentation due to NDA).
50+ Mockups & 3 Color Palettes Presented to CEO
Inspiration
Mockup with Product Presented to Walrmart
Final Products on Hangcards
Product Colors
Packaging Colors PMS & 4 Color Process
PMS 7528 C
PMS 7602 C
PMS 2312 C
PMS 713 C
PMS Cool Gray 10 C
Product Colors
Packaging Colors PMS & 4 Color Process
PMS 7641 C
PMS 7634 C
PMS 7632 C
PMS 713 C
PMS Cool Gray 10 C
Product Colors
Packaging Colors PMS & 4 Color Process
PMS 7510 C
PMS 7508 C
PMS 7534 C
PMS 713 C
PMS Cool Gray 10 C
Product Colors
Packaging Colors PMS & 4 Color Process
PMS 7743 C
PMS 5763 C
PMS Warm Gray 1 C
PMS 713 C
PMS Cool Gray 10 C
Dielines & Specs to China
Want to see more specs, check out | PACKAGING | Graphic Design Specs














Once Speced, Lets Test!
Product & Hangcards - After everything is measured and first draft of the dielines are created, full sized printouts of the front and back are carefully cut out with a designers good friend, Mr. Xacto. Text readability, spacing, and weight distribution for peg placements (level on-shelf) are confirmed. Any additional packaging items are also tested, such as plastic fascinators and zipties, to ensure no details are missed before we go into production.
Sidekick - Walmart has very specific size requirements for their in-store sidekick features. Making sure everything fits nicely inside, there is a lot of math involved. Compensation for the top header, peg placement, and hang length are all taken into consideration before approving.
Product Sampling and Quality Control
The Sample adventure continues Working with our China factories to get the products right.
Checking PMS colors for accuracy
Print quality inspections. You will notice the rough printing edges around the logo as well as other minor imperfections
Inconsistent graphic placement needing correction
Checking BooginHead icon printed at the correct size and placement.
Sidekick Complete and Set In-Store! Cue Happy Dance!!!
Sidekicks all packaged up in China and headed for the USA
Set in-store at your local Walmart baby aisle!